M&L TechnologyIntelligence in motion

Case study · Manufacturing / facility

Alarm response time cut 64% at a Çerkezköy plant

Çerkezköy OSB — mid-size manufacturing site (name withheld)

NetRelay at a Çerkezköy OSB plant for cabinet alarms, lighting and irrigation. Alarm response −64%, night energy −18%.

Alarm notice → response

−64%

Avg 22 min → 8 min

Night lighting energy

−18%

After astronomical schedule

Accidental ‘left on’ events

−95%

8-week window

Remote relay points

14 nodes

One local network

Challenge

Server cabinets, site lighting and irrigation valves ran on separate relays/panels. Alarms were noticed late; night lighting was switched off manually.

Solution

NetRelay IoT boards joined over Ethernet. Cabinet door/temp alarms, astronomical lighting and irrigation scenarios were managed from one panel; events logged via MQTT.

Results

Night consumption and alarm response were compared to baseline over 8 weeks. Accidental ‘left on’ lighting events nearly disappeared.

Timeline · Pilot 2 cabinets + 4 lights → site-wide in 6 weeks

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